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Etoimos' 2022 Power Wagon Build

Etoimos

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How do you access the wingnuts to get the Hi-Lift out? I'm looking at getting a Hi-Lift and this looks like a great idea.
I just reach around the panel and jack and undo them. It is a pain in the ass, but for the rare times I need the jack it works out. Besides, if I need the jack I'm already having a ****ty day... what is a little more **** piled on top? lol Heck, even my fridge is in the way and would have to be slid back and forth to get to the jack. If you would like to check it out to see it would work for you, we can meet up sometime.
 

akguy09

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you must have been near my house the other day, I am sure that you passed me, you're truck is quite unique.
 

Etoimos

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I got a little more done this past weekend, starting with my tradition of marking the trails and trips I have done with badges in the shape of an xiphos (ancient Greek sword). This tradition started back in my Jeep days and the Power Wagon is my third vehicle to feature them. I engrave and cut these on my laser out of 1/4" black over silver acrylic. They have 3M adhesive on the back, so they are easy to remove it the time should ever come for that. The first step in the process is to find the best location for them and align everything so they are straight and level.

PWbuildTrailBadges-172522.jpg

Then it is just cleaning the area where they are going and sticking them on.

PWbuildTrailBadges-171108.jpg

PWbuildTrailBadges-171045.jpg

The acrylic is used in the sign industry and will not fade and stays attached to the vehicle for years.
 
Last edited:

Trail_Wagon

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I got a little more done this past weekend, starting with my tradition of marking the trails and trips I have done with badges in the shame of an xiphos (ancient Greek sword). This tradition start back in my Jeep days and the Power Wagon is my third vehicle to feature them. I engrave and cut these on my laser out of 1/4" black over silver acrylic. They have 3M adhesive on the back. so they are easy to remove it the time should ever come for that. The first step in the process is to find the best location for them and align everything so they are straight and level.

View attachment 43418

Then it is just cleaning the area where they are going and sticking them on.

View attachment 43421

View attachment 43420

The acrylic is used in the sign industry and will not fade and stays attached to the vehicle for years.
Cool!
 

Hibiki54

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I got a little more done this past weekend, starting with my tradition of marking the trails and trips I have done with badges in the shame of an xiphos (ancient Greek sword). This tradition start back in my Jeep days and the Power Wagon is my third vehicle to feature them. I engrave and cut these on my laser out of 1/4" black over silver acrylic. They have 3M adhesive on the back. so they are easy to remove it the time should ever come for that. The first step in the process is to find the best location for them and align everything so they are straight and level.

View attachment 43418

Then it is just cleaning the area where they are going and sticking them on.

View attachment 43421

View attachment 43420

The acrylic is used in the sign industry and will not fade and stays attached to the vehicle for years.
That in of itself is bad ass.

Link to this alleged laser thingy?
 

Etoimos

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That in of itself is bad ass.

Link to this alleged laser thingy?
Well, the laser thingy is in my house. lol. I used to have an online business where I made game accessories and various items for Jeep guys. These trail badges were one of my products. That business led to my wife starting her own online laser based business. So now we have two lasers and sometimes I still get to use one of them. lol
 

Etoimos

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For anyone interested, I updated the first post with the MPG logs through today.
 

Etoimos

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Over that last week I was also able to wrap up the lighting system in the SmartCap. Following in the footsteps of several other builds I monitor on various forums, it turned to HardKorr to meet these needs. Their clean interfaces and flexibility were the main reasons I went with them. For my build I ordered three 48cm (19") light bars for the main cap area and two 25cm (10") light bars, one for each side.

PWbuildCapLighting-184412.jpg

For anyone looking for the info, the cables on the 19" bars are 12" long and about 8" long on the 10" bars.

PWbuildCapLighting-184535.jpg

These light bars come with built in magnets for mounting. You can see them between the black squares along the center line at either end of the bar.

PWbuildCapLighting-203500.jpg

Four of the five bars that I order held really well via the magnets, but one of the 10" bars could barely support its own weight. I thought that was going to less than ideal in the offroad conditions I like to travel in, so I backed each bar with Velco. The Velco I had was a little too wide, so it had to be trimmed down to fit the width of the bar with a sharp razor blade.

PWbuildCapLighting-055508.jpg

With the bars all prepped it was just a matter of mounting them where I wanted them and then running the cables back to the electrical half bin. The light bars are designed to use a cigarette light for power, so I had to chop those off to hard wire them into the Blue Sea Systems fuse block that I installed during this processes.

PWbuildCapLighting-185539.jpg

I'm not 100% happy with some of the wiring, so I'll most like redo those parts when I have some more time. Otherwise, I'm pretty happy with the clean install and location of the controllers for each of the three sets of lights.

PWbuildCapLighting-183306.jpg

PWbuildCapLighting-183609.jpg

PWbuildCapLighting-183641.jpg
 

Trail_Wagon

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Over that last week I was also able to wrap up the lighting system in the SmartCap. Following in the footsteps of several other builds I monitor on various forums, it turned to HardKorr to meet these needs. Their clean interfaces and flexibility were the main reasons I went with them. For my build I ordered three 48cm (19") light bars for the main cap area and two 25cm (10") light bars, one for each side.

View attachment 43622

For anyone looking for the info, the cables on the 19" bars are 12" long and about 8" long on the 10" bars.

View attachment 43623

These light bars come with built in magnets for mounting. You can see them between the black squares along the center line at either end of the bar.

View attachment 43624

Four of the five bars that I order held really well via the magnets, but one of the 10" bars could barely support its own weight. I thought that was going to less than ideal in the offroad conditions I like to travel in, so I backed each bar with Velco. The Velco I had was a little too wide, so it had to be trimmed down to fit the width of the bar with a sharp razor blade.

View attachment 43626

With the bars all prepped it was just a matter of mounting them where I wanted them and then running the cables back to the electrical half bin. The light bars are designed to use a cigarette light for power, so I had to chop those off to hard wire them into the Blue Sea Systems fuse block that I installed during this processes.

View attachment 43629

I'm not 100% happy with some of the wiring, so I'll most like redo those parts when I have some more time. Otherwise, I'm pretty happy with the clean install and location of the controllers for each of the three sets of lights.

View attachment 43630

View attachment 43631

View attachment 43632
Love it!
 

Etoimos

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Below is a bunch of photos showing the lights in action...

Driver's side electrical half bin closeup.
PWbuildCapLighting-043512.jpg

Driver's side electrical half bin showing the amount of light spill.
PWbuildCapLighting-043532.jpg

Driver's side electrical half bin showing the white light setting.
PWbuildCapLighting-043726.jpg

Passenger side On Board Air half bin open.
PWbuildCapLighting-043559.jpg

Passenger side On Board Air half bin closed.
PWbuildCapLighting-043627.jpg

Main cap area lit in amber mode and the tailgate closed.
PWbuildCapLighting-043954.jpg
Main cap area lit in amber mode with tailgate open.
PWbuildCapLighting-044009.jpg

Main cap area in white LED mode with tailgate open.
PWbuildCapLighting-044436.jpg

And finally with the main area and a side opened up in amber mode.
PWbuildCapLighting-044315.jpg
 

Etoimos

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Another part of the light install and general wiring clean was to shorten the Renogy temp probe cable and Blue Tooth module cables. The temp probe was pretty straight forward. I just had to cut the cable to length and terminate the new end with some Deutsch connector pins and put the original connector on those. the BT module was a different story. For it Renogy used an RJ11 (old style 6pin phone wiring) connector. It had been 20+ years since I had to terminate this kind of connecter in my Air Force days. I also no longer had the tools to do this type of work. A quick shout out to another local PW owner that is in the IT field solved the lack of tools issues and $3 on Amazon got me 50 RJ11 connectors. Since I was removing roughly 15 feet of excess cable and had all those extra connectors, I practiced getting a good connection a few times and checked my work.

PWbuildCapLighting-184554.jpg

PWbuildCapLighting-174214.jpg

Once I felt I had the skills not to F it up, I crimped the connector on the shortened cable and plugged everything back in. To my relief, both the temp probe and BT module worked and the cabling was much improved.

That's it for this round of updates to the build. Now it is time to take the rig out for four days of family camping and test everything out in the wild.
 

tbisaacs

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Do you have a DC charger somewhere?


Sent from my iPhone using Tapatalk
 

Etoimos

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Do you have a DC charger somewhere?


Sent from my iPhone using Tapatalk
No I do not. The only thing connected to my truck's battery is the ARB compressor and the Switch Pro it self. The fridge and the SmartCap lights are all on the separate electrical system in the bed. The 100w solar panel and 50ah battery has been more than enough to keep those running... provided I don't leave the truck in the garage for more than about 36 hours. The fridge will drain the battery to below its cutoff point in that amount of time.
 

Etoimos

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Below is a small sample of photos taken from this year's Great Western Loop adventure. If you are interested, you can read and see more about it in my Adventures of Etoimos thread.

3Gen2022-Day1-7288.jpg


3Gen2022-Day6-2.jpg


3Gen2022-Day6-5.jpg


3Gen2022-Day13-13.jpg
 

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