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REFERENCE: 2019+ Power Wagon Armor

Docwagon1776

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Here we go!

I wanted to address the longstanding issue of it being almost impossible to put lights in a good location on the Power Wagons. I also wanted to offer serious protection to the intercooler on the diesels. This is the new Intercooler/Winch skid plate for the HD's. It is a true armor package, completely mounted to frame members with M12 bolts with no reliance on the ultra thin sheet metal of the bumper. I'm thinking of offering it in two versions, annotated below: a silver, bare aluminum & stainless model that pairs awesome with the chrome front ends, and a powder coated black aluminum/carbon steel model that matches the black front ends. It's formed from 1/4" aluminum plate for the main center section with steel bracketry inside allowing some adjustment to open/close the gap near the center of the bumper. This is set all the way down (largest gap) in the pics.

It can be run simple as the main center section with an aluminum filler plate (with venting for improved airflow on the diesels), or it can have a protective stainless steel cradle with a 20" Baja Designs S8 light bar in the center with built in adjustability from the front and an anti-theft feature (you can adjust it from the front but have to remove the entire cradle to fully remove the bolts from the light bar).

On the sides we have armored brackets that mount & protect a pair of Baja Designs Squadrons (stainless if bare, steel if powder coated), which bolt to the frame bracketry and flanges of the main plate.

Adding onto the sides are a pair of stainless brackets pointing a pair of Baja Designs Rock Lights at what I think is the ideal spot for navigation and close-in lighting; just high enough that other cars on the road cannot see the light itself as a safety feature!

On the front of the main plate is a port for a NOCO plug. This can be blocked off with a stainless filler plate if not in use. The NOCO plug can be either run as a single or double extension that allows you to keep your block heater, battery tender, or both, always plugged in internally, and gives a really easy external port to plug an extension cord into when you're parked. It's weatherproof when closed up and not in use. No more reaching under the bumper to get your block heater; no more dangling block heater cords during winter; and no more popped hoods for battery tenders!

Let me know what you guys think!
:)

Marcus
View attachment 53593View attachment 53595View attachment 53598

My wife said "buy one" so.... :D
 

Wobly

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You don't even know, but yeah. On this particular topic, she's all onboard with armor because she is afraid the truck gets a boo-boo on the trail.
My wife HATES when I make contact with the ground/rocks/etc. I will bash something and just say "Good thing I got those sliders like you wanted!" :D
This setup will be a no brainer when it is released.
 

jadmt

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if you have a 19-20 there is one listed in the classifieds...shameful I know.
 

Keith67

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Oof!! I'm working on them man, I hate seeing stuff like this. What hit the pan?
A small (3” diameter?) piece of an old tree branch/log, maybe two feet long, partially buried but laying flat on a forest road. We’re talking a 1/10 trail difficulty. I was going 3mph, driving without a second thought. Heard an unusual crunch. Stopped immediately juuust in case. Walked to the back of truck and saw a fluid line on the ground. Looked under truck to see the blood pouring out. I’ve driven this truck 30k miles over hard trails (body damage to prove it lol) and a damned 3” stick flips up and takes me out.
 

jadmt

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A small (3” diameter?) piece of an old tree branch/log, maybe two feet long, partially buried but laying flat on a forest road. We’re talking a 1/10 trail difficulty. I was going 3mph, driving without a second thought. Heard an unusual crunch. Stopped immediately juuust in case. Walked to the back of truck and saw a fluid line on the ground. Looked under truck to see the blood pouring out. I’ve driven this truck 30k miles over hard trails (body damage to prove it lol) and a damned 3” stick flips up and takes me out.
crazy how freak things can happen. It prompted me to re-install my skid lol..
IMG_3748-1.jpg
 

MDethloff

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I got some time in to test out the new intercooler/winch guard and light mounting system. What do you guys think? There's a pic here of the base configuration with the blockoff plate shown, and the rest are with the complete 20" light bar, squadrons, and rock lights. We got the new SAE lights in from Baja Designs and they're sick, the light cutoff is razor sharp! You can see the illumination from the rock lights in some of the pics - just where you want it on a trail, great lighting that extends beyond the steering radius so you can get good tire placement at night.
 

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MDethloff

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A couple more pics! Lightbar w/ no squadrons, etc. The stainless plate on the front of the armor is a blockoff plate that covers a port to install a NOCO plug, just like on the previous bare-aluminum pics I showed. If you want to use a battery tender, a block heater, or both at the same time, this gives an easy access point to plug straight into the front of the truck with shore power.
 

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Poolmonkey

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I got some time in to test out the new intercooler/winch guard and light mounting system. What do you guys think? There's a pic here of the base configuration with the blockoff plate shown, and the rest are with the complete 20" light bar, squadrons, and rock lights. We got the new SAE lights in from Baja Designs and they're sick, the light cutoff is razor sharp! You can see the illumination from the rock lights in some of the pics - just where you want it on a trail, great lighting that extends beyond the steering radius so you can get good tire placement at night.

You talked me into it earlier in this thread..been watching the website
 

Shake N Bake

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Looks good. Any idea on release date? I have a trip on the horizon and wouldn't mind having it installed before we roll off the pavement. And I second the need for a transmission skid.
 

MDethloff

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Those are pretty cool, but what we really need is that engine/transmission skid!
100%, I'm on it!
Looks good. Any idea on release date? I have a trip on the horizon and wouldn't mind having it installed before we roll off the pavement. And I second the need for a transmission skid.
I've got a couple tweaks to make for tool access but the design is pretty well fleshed out, I think I'll have them stocked in July.
 

Keith67

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100%, I'm on it!

I've got a couple tweaks to make for tool access but the design is pretty well fleshed out, I think I'll have them stocked in July.
I never been this excited about a skid plate. LOL
 

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