I just traded a 20, 2500 limited mega cab with air suspension on a 22 3500 longhorn mega cab srw HO without air suspension.
I would have kept the 2500, but came across the right deal on the color/trim I wanted when I bought the first one… and I always worried that I would regret the full air rear end in the 2500 some day… and I don’t like modifying the appearance of my cars and I hated the chrome clad pockets on the limited wheels.
I do a lot of driving and to the same places… MPG is exactly 1 mpg lower not towing on the highway (18.6 v’s 19.6 running 85 ish through hilly areas), but the same in town. Towing it may be slightly better with the HO pulling 12k lbs.
the ride is firmer… and it can be a bit harsh on bad roads… but I always felt like the air bag rear end in the 2500 was too floaty and unpredictable on bad dips or potholes at highway speed… I loved it though for trailering and 99% of the time for ride.
The one thing I didn’t anticipate was how much I would notice the difference in the HO power unloaded… and particularly pulling. I pulled a 30 foot enclosed trailer to Michigan a couple years ago full of snow mobiles… and the 2500 SO felt capable, but there were times when I would be passing, that I really needed more juice. The HO on the other hand feels like I could get myself in trouble even…pulling, it runs significantly more boost… all the time, and it never feels taxed. Might be the Asian, might be the power, but it doesn’t feel like it’s in the wrong gear as often as the 68rfe at low speeds and up and down hills.
The up and downside of the 1 ton for me is towing capacity… I like them long and loaded up so it crushes the payload and towing.
the limited 2500 mega cab had under 14k max… the one ton is just over or under 21k… but with the 12,300 gvw, and a trailer with two 7k axels… my combined is in CDL territory. In other words, the 2500 was not “rated” to pull the 14k gvw trailer, and I’m not rated to pull it with my one ton♂️ (26,300 combined)
I wish they would offer the 3500 with a 12000 gvw option.
The other thing no one discusses is the anticipated life of the HO v’s. the SO… the SO is supposed to have a 10% “failure” rate at 350k miles… where the HO is supposed to have a 10% failure rate at 250k miles… I’m not sure how Cummins calculates that or what that failure looks like… I.e. turbo or head gaskets, or worse… but it means the HO may require major repairs on third sooner.
I believe the SO runs 19/1 compression v’s. 16/1 for the HO which means the HO is probably working the SCR / DPF systems harder since they are less efficiently burning the fuel. I’d be interested to know what a propane injection would do for that.
Ok… and last thing re upfront cost… although the HO is 2k ish more than the SO apples to apples in a 3500… the 3500 seems to be cheaper to option… the option packages are structured differently, and I assume the 3500 is a good bit cheaper from a chassis perspective since the coil spring rear end is significantly more complicated. My 3500 HO was less than a 2500 SO I found with the same options/trim by a couple dollars in spite of the 2k premium for the HO.
Apparently the insurance company likes the new one better too… rates dropped 500 a year… biggest differences I can think of is the new one does not have a sun roof or Air suspension. Both have all the safety and camera voodoo magic and pacing auto cruise etc. so not sure if it’s a 3500 v’s. 2500 thing with the actuaries, or it is a cost to repair thing due to the suspension set up etc.
apologies for the brain dump, but this is all stuff I wanted to know when I made the switch.