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Automatic Regen too often

I had thought the dealership/stellantis would have tested said items, but apparently they just throw parts at things and want you to go away.
Sort of how I feel. "Oh, it's a bad MAF", they replaced it, go away. No change. "Oh' the airbox is bad", they replaced it, go away. No change. Trip three, they're going to replace the DPF. They said they're sure this is it. I pointed out that's what they said the last two times. If the DPF is now bad what caused it? Simple question, deer in headlights response. The mechanic said on a forced regen the DPF still showed 55% soot load pretty much what my scangauge would show immediately after a regen.

One thing that did change, the soot load was rising and dropping for no apparent reason until the MAF was changed. After the change it didn't do that and the percentage would increase pretty much in a linear fashion. I'm hoping that somehow this was the entire problem and damaged the DPF. Whatever it is,, it started at 15,000 miles and has degraded since.

Stellantis has to know what it is and they're stalling or doing whatever they can to delay dealing with it likely because it will be expensive. Something is different about the '22 trucks and I suspect it isn't anything external to the engine on the majority that seem can't be repaired.

Your truck for example, what's left, it sounds like everything but the engine has been replaced.
 
Sort of how I feel. "Oh, it's a bad MAF", they replaced it, go away. No change. "Oh' the airbox is bad", they replaced it, go away. No change.
This is the result of a multifaceted problem.

1. Warranty work pays half (or less) what normal rates are.

2. Dealers do not always have capable staff (partly because of problem number 1)

3. Ram / STAR support is lackluster and not fully dependable. It all comes down to which person your tech “gets” when they reach out to technical assistance.

4. The corporate push is to get vehicles back out of the service bay and back to the customer so that they can “close out” trouble tickets and get the vehicle back to the owner before the lemon law out-of-service time can apply. And even then, they now have special protections due to “COVID supply chain issues” and what’s considered “reasonable” time out of service (or time waiting for parts)
 
You also have extremely delicate and overcomplicated devices. Stellantis is a majority of the fault but unfortunately this is a problem caused by the EPA/CARB.

VW and other companies were “cheating”, not because they get a rise out of it or they want to spit on the regulators but they know these systems are trash and they do nothing but cost them money in warranty repairs.

I have a t1n diesel sprinter that has an open emissions recall on it that would make the MAF work which adds another possible item for the van to go into limp mode. MB did this to avoid problems and they got caught and there isn’t a way in hell I’ll get the recall done since I like simplicity
 
This is the result of a multifaceted problem.

1. Warranty work pays half (or less) what normal rates are.

2. Dealers do not always have capable staff (partly because of problem number 1)

3. Ram / STAR support is lackluster and not fully dependable. It all comes down to which person your tech “gets” when they reach out to technical assistance.

4. The corporate push is to get vehicles back out of the service bay and back to the customer so that they can “close out” trouble tickets and get the vehicle back to the owner before the lemon law out-of-service time can apply. And even then, they now have special protections due to “COVID supply chain issues” and what’s considered “reasonable” time out of service (or time waiting for parts)
I've met the mechanic working on the truck. He seems to be a straight shooter. A couple of comments from him. One, he despises the '19 on trucks. He claims the software is way too sensitive to sensor inputs. I tend to believe this one when even the wrong air filter might cause an issue. He thinks the DPF itself is an issue versus the one used earlier. Doesn't know whether the ceramic is finer possibly causing it to load up easier.

He says calling Star techs is almost worthless, in general they know less than the mechanics actually working on the vehicles.

The claim is they can plug in their scanner and it says everything is perfect. Drive the truck around and it says everything is perfect except the DPF starts loading up. This is hard to understand considering some members here obviously have large quantities of unburn fuel being dumped into oil. How can the tools provided to check this not see this fault? Fuel rail pressure might be off, certainly with the myriad of sensors it would show an extremely rich condition, leaky injector(s) should show up. Seems this isn't the case though.

I'm going to have to defend some of these mechanics. When they have no support from the manufacturer and the manufacturer provided tools say everything is perfect, along with traditional troubleshooting like checking compression, leaks, etc., what do you do?

Stellantis has a problem, I have zero doubt they know exactly what is causing it. Assuredly they have excellent records of changes from year to year. Something changed in '22 and it seems it may have been fixed in '23. Simple solution, either do to the '22's what they did prior or what they did with the '23's after which seem to have much less trouble with this.

I went down this road with my old telecom company. The manufacturer would make changes that affected an entire product line and when we'd call in with an issue the response was almost always, "We never heard of that". Right you idiots, it ultimately affects the majority of the systems. I'm sure some of you electronics guys remember the great capacitor fiasco. As dealers we took a huge financial hit dealing with manufacturer issues they claimed they never heard of.

I have a bad feeling Stellantis might be doing the same.
 
I've met the mechanic working on the truck. He seems to be a straight shooter. A couple of comments from him. One, he despises the '19 on trucks. He claims the software is way too sensitive to sensor inputs. I tend to believe this one when even the wrong air filter might cause an issue. He thinks the DPF itself is an issue versus the one used earlier. Doesn't know whether the ceramic is finer possibly causing it to load up easier.

He says calling Star techs is almost worthless, in general they know less than the mechanics actually working on the vehicles.

The claim is they can plug in their scanner and it says everything is perfect. Drive the truck around and it says everything is perfect except the DPF starts loading up. This is hard to understand considering some members here obviously have large quantities of unburn fuel being dumped into oil. How can the tools provided to check this not see this fault? Fuel rail pressure might be off, certainly with the myriad of sensors it would show an extremely rich condition, leaky injector(s) should show up. Seems this isn't the case though.

I'm going to have to defend some of these mechanics. When they have no support from the manufacturer and the manufacturer provided tools say everything is perfect, along with traditional troubleshooting like checking compression, leaks, etc., what do you do?

Stellantis has a problem, I have zero doubt they know exactly what is causing it. Assuredly they have excellent records of changes from year to year. Something changed in '22 and it seems it may have been fixed in '23. Simple solution, either do to the '22's what they did prior or what they did with the '23's after which seem to have much less trouble with this.

I went down this road with my old telecom company. The manufacturer would make changes that affected an entire product line and when we'd call in with an issue the response was almost always, "We never heard of that". Right you idiots, it ultimately affects the majority of the systems. I'm sure some of you electronics guys remember the great capacitor fiasco. As dealers we took a huge financial hit dealing with manufacturer issues they claimed they never heard of.

I have a bad feeling Stellantis might be doing the same.
There are absolutely good techs out there. Not questioning that. And if you’re lucky to have one, make sure you stay with them. But on the whole, most aren’t well versed on these systems, and reliance upon diagnostics tools alone doesn’t help solve these issues. They have to have a solid understanding of the system from front to back.

In terms of the fuel faults, that’s an Achilles heel on these trucks. There’s very little to no monitoring on the fuel side of the engine. At least not the type that would trigger an alert for excess fuel being passed through the system unnecessarily. The only way you discover that is to perform in-depth actual diagnostic tests in the shop, and even then, they don’t always show up.

I truly don’t think they (Stellantis) have a full grasp on why these trucks are malfunctioning. I’ve seen more than my fair share of STAR communications and insider documents on the matter. Nothing that I’ve seen so far would indicate they have a definitive answer. They have theories, and examples of situations where certain specific malfunctions and successful fixes, but not fully conclusive fixes.
 
Drive the truck and enjoy it.
You know, In a way I agree with this. Just worded differently - don’t stress over it -
Until you get a check engine light, there is nothing you can do. Take it to the dealer without a MIL on and they say everything is operating normally, keep driving it and bring it back if a “problem” pops up. So, keep an eye out for when your truck is in regen, let it finish while driving and monitor your oil levels. I have a warranty - for now - I’m not gonna stress about it. If I get a check engine light, I’ll take it to the dealership (again). I hate it for the ones having problems and cannot seem to find a resolution. I’m not gonna lose sleep over it.
“Drive the truck and enjoy it”.
 
You know, In a way I agree with this. Just worded differently - don’t stress over it -
Until you get a check engine light, there is nothing you can do. Take it to the dealer without a MIL on and they say everything is operating normally, keep driving it and bring it back if a “problem” pops up. So, keep an eye out for when your truck is in regen, let it finish while driving and monitor your oil levels. I have a warranty - for now - I’m not gonna stress about it. If I get a check engine light, I’ll take it to the dealership (again). I hate it for the ones having problems and cannot seem to find a resolution. I’m not gonna lose sleep over it.
“Drive the truck and enjoy it”.
This really sucks for what some of you are going through. I can't understand why some have issues and others don't.
 
This really sucks for what some of you are going through. I can't understand why some have issues and others don't.
on the 19 trucks, it seems to be relatively common. There are several trucks on the same rotation at the local dealership experiencing the same issues.

As far as star goes, I would agree they likely know there is a design flaw with said year and it's just not an expense they wish to own up to.

I dropped of my truck again this morning. I changed the oil for a second time within a month because it seems to be "making" so much oil, I was scared the dilution was well past the acceptable level to drive into town. I recorded oil levels daily from directly after the change and running it for twenty miles (measuring after letting the truck sit overnight each time) until I dropped it off this morning and told the tech, showed the pictures and he noted it, but being as it is now "at full" on the dip stick, I get the feeling I will get it back with a little oil drained and be told I over filled it. The progression is clear. I purposely filled to as low in the "safe" zone as I felt comfortable.

Perhaps I should have left the super diluted oil in there, as I'm guessing at this point the motor is fried. I did keep a sample for testing though and plan to send that in when my testing kit arrives.
 

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My trend continues, stellantis is recommending another new set of injectors. I asked if one had failed and got no response as of yet. The current injectors are only a few months old and went through testing when initially installed. They were initially installed to fix what is likely the exact same issue.

I'm waiting to hear how they came to the conclusion of replacing said injectors.
 
My trend continues, stellantis is recommending another new set of injectors. I asked if one had failed and got no response as of yet. The current injectors are only a few months old and went through testing when initially installed. They were initially installed to fix what is likely the exact same issue.

I'm waiting to hear how they came to the conclusion of replacing said injectors.
Aren't a set of injectors around $3k? One would think Stellantis would actually get a handle on this versus replacing fuel systems, exhaust systems, etc and still no resolution on a number of vehicles.

Our equipment manufacturers in the telecom business had technicians they'd send to customer sites when we had intractable problems. Does Stellantis not do this or are their techs clueless too?
 
Until I hear back regarding failures, I can't say much, but my warranty is nearing it's end....so I wouldn't be surprised if they were trying to run it out.

It has been the same code for 40k miles, so I think it would be easy to say any issue I have occured well within the warranty period and was never resolved.
 
Aren't a set of injectors around $3k? One would think Stellantis would actually get a handle on this versus replacing fuel systems, exhaust systems, etc and still no resolution on a number of vehicles.

Our equipment manufacturers in the telecom business had technicians they'd send to customer sites when we had intractable problems. Does Stellantis not do this or are their techs clueless too?
Through Mopar, a set of six injectors for our trucks is roughly $13,000 plus the $972 worth of crossover tubes. They want $2,150 per injector and $163 per crossover tube.
 
Through Mopar, a set of six injectors for our trucks is roughly $13,000 plus the $972 worth of crossover tubes. They want $2,150 per injector and $163 per crossover tube.
Think anyone has ever purchased injectors from Mopar? That's just stupid.

$2,599 for OE Bosch from these guys. That's retail. I'll assume Cummins/Stellantis pays probably 50% or less of that so true cost maybe $1,300 or so.

 
Think anyone has ever purchased injectors from Mopar? That's just stupid.

$2,599 for OE Bosch from these guys. That's retail. I'll assume Cummins/Stellantis pays probably 50% or less of that so true cost maybe $1,300 or so.

That’s what the warranty work bills out to Mopar.
You’d need your head examined if you bought injectors at that pricing.
 
It is indeed robbery. Their pricing is so outrageously expensive it’s purely absurd. And they wonder why no one comes back to them for regular work.

I mentioned it before but I have a 2018 wrangler that we lost a key for. With the extended warranty, you get a free key and programming. I went to parts to see if they had it for the service writer to expedite things. The guy at the parts counter said yes we have it, it’s $250. He said wow, these used to be $80 at the beginning of Covid but since Stellantis took over prices have skyrocketed. Glad it didn’t cost me but they are sure screwing regular customers. I can get an aftermarket key for $20 on eBay. Crazy
 
Let's not derail another thread with COL/price increase complaints on unrelated items.

Thread title is: "Automatic Regen too often"
 
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