I finally had a regen yesterday, and this was the first one in slightly over 500 miles. Up to this point, I was hitting a regen about every 100-150 miles. Mine is a 2021, and I now have 32,000 miles on it. Here's a bit of my history:
The truck runs great, but it seemed to show soot buildup on the DPF gauge a little too frequently in the first year of ownership. It is my daily driver, and yes, I tow my camper (10,000 pounds) a lot too. I have never run a CAI on any of my diesels, so I decided to try an S&B just for fun.
After installation, the truck ran great! The soot buildup went to 0%, and pretty much stayed there all the time, I really only had the 24 hour programmed regen cycle at that point. It has run like that for at least 20,000 miles. Starting about 4 months ago, it began to register soot, and regen way too often. Oil is religiously changed, as well as fuel filters. at 32,000 miles, fuel filters have been changed 3 times. I use all OEM Mopar oil and fuel filters too.
The only change in the service intervals, was going from the 10w30 oil to the 5w40 oil (both Rotella). So what else has changed? Fuel quality? Oil quality? I'm just guessing now. The truck definitely isn't fuel diluting my oil as some have reported, stays on the full mark, and has no fuel smell. My dealer appointment is 10-4-23 for open recalls and this issue.
So, in order to try and narrow things down, I removed the S&B and put everything back to stock, along with a correct fresh Mopar air filter, and that's where I am now, slightly over 500 miles on this last regen, and it didn't take long at all to complete (so that is much better). I can't explain it, so hoping the dealer has anything resembling an idea.
My hour meter currently reads:
Idle hours 296
drive hours 993
total hours 1289
As a %, I know the idle hours are too high, but I virtually never let my truck sit and idle, that's just what it is daily driving. I don't have much hope that the dealer will figure anything out, as there are no CEL's, and if the computer can't tell them the exact problem, then they just stare at you blankly these days (man, I miss old school mechanics). I will report back after my appointment.