What's new
Ram Heavy Duty Forum

Register a free account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members through your own private inbox!

Attention to those replacing the cheap, plastic fuel cover

Ironically, I had a ‘12 F-150 with the ‘capless’ fuel fill. I never made the connection. I should have. That being said my original concern still stands. The after-market aluminum cap is useless in my application running an auxiliary fuel tank. It lets fuel spill out because it pushes the convex cap in. In OE configurations it’s just fine, but as it’s been pointed out, the cap then becomes the seal.
 
It o
you have to use the RDS float valve that goes inline on the filler neck anything else is improper and you will overflow out of the vent and the filler neck

My aux tank has no issues with no filler cap….
 
it seems that’s because, as has been pointed out, the plastic cap is merely for shipping purposes, not continued use. Not having the plastic cap on functions exactly like having it on, which is to say nothing pushes the convex cap in and it remains sealed. I only began experiencing issues when I used the aftermarket cap. Before that…no issues whatsoever.
 
Last edited:
it seems that’s because, as has been pointed out, the plastic cap is merely for shipping purposes, not continued use. Not having the plastic cap on functions exactly like having it on, which is to say nothing pushes the convex cap in and it remains sealed. I only began experiencing issues when I used the aftermarket cap. Before that…no issues whatsoever.
Do you have the float valve installed on the filler neck?
 
Based on what you’re saying, I’m going to say, no. But I’ll add it never caused an issue prior to using the aftermarket cap and that includes the ‘18 F-250 I traded in back in September with 312K miles and the identical setup.
 
I have the same Geno's cap that CdnHO has described. The pre-2019 caps do not have the three vertical splines, thus they do not fit properly in the 2019+ trucks.
 
I have the same Geno's cap that CdnHO has described. The pre-2019 caps do not have the three vertical splines, thus they do not fit properly in the 2019+ trucks.
Another reason I have the Geno's locking cap is so I have one more thing to do before I stick the DEF nozzle into the fuel filler neck and ruin my day. It happens.
IMG_1360 4.JPG
IMG_1359.JPGIMG_1355.JPG
 
I can see it happening…. LOL! A buddy of mine actually dumped a bottle of diesel conditioner in the def tank…. He calls and said…. “You think it’s gonna be a problem???” I said do NOT start your engine…. Had pump his def tank out (I still wasn’t happy and said we should take it right off the truck and make sure) but he didn’t…. Seemed to be ok with 5 gals if fresh def. (It was a fird super poopy anyway so who cares right?) LOL $hit happens!
 
I can see it happening…. LOL! A buddy of mine actually dumped a bottle of diesel conditioner in the def tank…. He calls and said…. “You think it’s gonna be a problem???” I said do NOT start your engine…. Had pump his def tank out (I still wasn’t happy and said we should take it right off the truck and make sure) but he didn’t…. Seemed to be ok with 5 gals if fresh def. (It was a fird super poopy anyway so who cares right?) LOL $hit happens!
Yep, seems like pouring the wrong stuff happens a lot. I have friends and relatives that have put DEF and/or gasoline in the fuel tank. Only heard of one case (plus your case) of something into the DEF tank. Seems like wifey was driving the truck and wanted to return it “full”. She couldn't get the diesel nozzle into the DEF filler, so she got a funnel. Was elated that it only took a couple of gallons to get to “full”,
 
Another reason I have the Geno's locking cap is so I have one more thing to do before I stick the DEF nozzle into the fuel filler neck and ruin my day. It happens.
View attachment 28809
View attachment 28807View attachment 28808

I’m confused. That looks like the same diesel fuel inlet I have with the 3 tabs on the neck? Geno’s said the locking cap was for 2018 and older Trucks?

What year is your truck?

*10-22. The 2019+ caps didn’t show up in my initial search. I found them. The locking one like you have is back ordered.
 
Another reason I have the Geno's locking cap is so I have one more thing to do before I stick the DEF nozzle into the fuel filler neck and ruin my day. It happens.
View attachment 28809
View attachment 28807View attachment 28808
As a new diesel owner this seems like the most compelling reason to put these caps on. Forcing me to take one more step before actually putting something in one of the tanks probably isn’t the worst idea. That way you have to be deliberately opening one cap or the other and you’d think it would force you to think about what you’re doing.
 
Last edited:
Ironically, I had a ‘12 F-150 with the ‘capless’ fuel fill. I never made the connection. I should have. That being said my original concern still stands. The after-market aluminum cap is useless in my application running an auxiliary fuel tank. It lets fuel spill out because it pushes the convex cap in. In OE configurations it’s just fine, but as it’s been pointed out, the cap then becomes the seal.
 
It amazes me to no end why FCA, Ram, Stelantis, whoever owns the Ram name now would not secure the fuel filler. Little story that goes back to my 2007 6.7 it was in for routine service. Dealer had one next to mine and had all kinds of stuff torn off the motor…. Seems as if the owner decided to visit a co workers wife for some “overtime”…. Said co worker dumped a 64 oz bottle of coke down the ole hatch…. Stuff didn’t run well after that….. dealer said it was over 5 grand to fix…. Get a locking cap for your truck! And don’t do any overtime with a buddies wife! Great post!
 
Ironically, I had a ‘12 F-150 with the ‘capless’ fuel fill. I never made the connection. I should have. That being said my original concern still stands. The after-market aluminum cap is useless in my application running an auxiliary fuel tank. It lets fuel spill out because it pushes the convex cap in. In OE configurations it’s just fine, but as it’s been pointed out, the cap then becomes the seal.
I almost bought this exact same thing,look like it would be a nice look instead of the plastic red cap,but i dont run a auxiliary tank either, when the red plastic cap breaks or something else happens might buy,thanks for the thread.
 
I almost bought this exact same thing,look like it would be a nice look instead of the plastic red cap,but i dont run a auxiliary tank either, when the red plastic cap breaks or something else happens might buy,thanks for the thread.
BTW, that cheap ass red cap comes from the factory and should be removed and discarded by the dealer. It’s only there to keep dust and crap out of the filler neck while it waits to get installed. It is not a “fuel filler cap”. But I do like the p/n’s provided in the post for (what looks like) a secure locking fuel cap!
 
I’m confused. That looks like the same diesel fuel inlet I have with the 3 tabs on the neck? Geno’s said the locking cap was for 2018 and older Trucks?

What year is your truck?

*10-22. The 2019+ caps didn’t show up in my initial search. I found them. The locking one like you have is back ordered.
2021. The three splines were added for some reason in 2019. Actually the description in Geno's specifies 2019-2022 trucks. Part number GG-EZ45GLC. 2018 and older used a different version of the cap.
 
Yep, seems like pouring the wrong stuff happens a lot. I have friends and relatives that have put DEF and/or gasoline in the fuel tank. Only heard of one case (plus your case) of something into the DEF tank. Seems like wifey was driving the truck and wanted to return it “full”. She couldn't get the diesel nozzle into the DEF filler, so she got a funnel. Was elated that it only took a couple of gallons to get to “full”,
As a side benefit of RV hauling fueling up at truck stops makes it practically impossible to mix up diesel and DEF. The diesel fill nozzle is too large to ever think about putting in the DEF hole, and more importantly (when filling up in the semi ’fuel isle‘) DEF can only be dispensed AFTER diesel is pumped and not the other way around. It’s simply a function of the pumps and can’t be bypassed. Then one look at the ‘three-quarter scale’ DEF nozzle and it’s pretty obvious which hole it goes into.
 
Back
Top