Do let us know what it is. I’ve been told the tank sensor is finicky in the cold and that I should not let the tank drop below half in freezing temps. However I’m in Denver too and we’ve had really nice weather the past few days.
I was hoping that it wasn’t a pump or injector, but now that you’ve got it at a dealer I hope it’s not simple either.
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No lower than 1/4 full at any time, no higher than 3/4 full in temps below freezing.
The 1/4 low limit helps to reduce the risk of crystallization when the fluid level drops too low.
3/4 full limit in freezing temps prevents the possibility of the fluid freezing and expanding, as the ultrasonic sensor needs an air gap between the top of the fluid level and the roof of the tank in order to accurately determine the actual fluid level. It’s also dangerous to go above 3/4 in cold temps because the fluid can expand into the filler neck, while at the same time expanding to the point the sensor can’t read the level. What you’ll see on the dash is likely a false reading, usually low or no, prompting you to add more def, which further compounds the problem.
Having the fluid 3/4 or lower also helps the heating element warm / thaw the fluid more effectively.