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Mykaos Upfit

mykaos

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Got lucky, found a truck on the lot spec'd pretty much exactly how I would have ordered it.
Short list:
'24 RAM 3500, Cummins, Asian 4x4 w/ 4.10 limited slip, Laramie, 50 ga fuel, puck system, dual alternators, white / black interior.
Truck is worked daily (6,000 - 8,000 mi monthly), always under a gooseneck.

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First step was steps..
Considered AMP, however not convinced they would hold up to repeated daily use, mine and construction sites (aka mud, mag chloride).
Went w/ N Fab S/S from Real Truck.

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Mud flaps are also needed.
Gatorbacks are not inexpensive, but they are not falling off, look nice and I should see multiple service life’s as long as I stay w/ RAM.

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And yes I like shiny..
 
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Maiden personal tow voyage w/ my trailer back end of April. Dragging home another project and a “free” fuel transfer tank that would prove to be problematic and not so “free”.

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While installing fuel transfer tank version one, installed 10# fire extinguisher and fabricated up a couple of bed organizers.
Finally put to good use some bed liner in a can I've been keeping around way to long..
One keeps my wheel chocks, other has ended up being where I keep my tire checker a spare trailer hitch ball.

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Fuel transfer tank version 1.
For this application the focus was / is maximum fuel range. A tank for "free" offering an additional 86 + / - ga usable sounded perfect..
Radiator shop bill to clean tank,
Electric ball valve
Filler neck kit
Fill cap, vent valve ( multiple vent valves before I found one I liked)
Hardware
Time.. figuring out how to secure the front mounting feet because I had a "moment" and didn't catch that while it was being cleaned.

Piece of channle w/ nut serts w/ bolts up from the bottom.

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Electric ball valve works perfectly

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Fabbed up my own mine site buggy whip mount and installed a backup alarm.
Here you can also start to see there is a "fitment challenge" between the tool box and transfer tank V-1.

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Backup alarm and relay. Controlled through the upfitter switches. Lighted buggy whip is on the same switch.

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Bug deflector took a bit to find one that actually would deflect bugs over the windshield. This AVS Platinum deflects 90 % of the bugs over the windshield. Found it on eBay.
I will add, throw out the provided push pins, use 4.5 mm nut serts, which fit and line up perfectly and be done.

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Speaking of nut-serts...
Not one sheet metal screw, self tapping screw or scotch lock got used anywhere on this upfit...
Depending on available clearance and particular component being installed, either nut-serts or bolts / lock nuts / washers and occasional blue loctite .
 
Great looking Rig, sounds like you use them hard. Might consider ditching the grid heater and also installing some kind of aftermarket fuel filter system (like FASS of similar).
 
Great looking Rig, sounds like you use them hard. Might consider ditching the grid heater and also installing some kind of aftermarket fuel filter system (like FASS of similar).
Thank you. Yes, it gets ran hard. I am considering grid heater / aftermarket fuel filtration options. 12-2014 I installed a FASS 150 on my '05 and it has worked perfectly since.
 
For rear air bags I went w/ the Air Lift 7500 XL, including the compressor. Mainly I wanted the bigger diameter air bags to level out the truck at a lower pressure. I also needed to be able to set pressures easily as my payloads vary load to load, sometimes multiple times a day. I run 5 psi empty and up from there depending on payload, to 78 psi. They are also very helpful in situations where I need either a bit more ground clearance for the trailer landing gear or a bit better load angle loading / unloading.
I have found I prefer using the app, which works well vs the wireless controller.
Install was pretty straight forward other than I discovered I could really use a 90* nut-sert tool.

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Mounted the compressor to the right frame rail, in front of the drive tires.
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The transfer tank saga.....
Started w/ I just wanted to increase my range and plan fuel stops on my timeframe. Pretty much from the start I ended up w/ runs where a fuel stop would have cost me a motel room (we run ELD and I am not sleeping in my truck), I was in the office since 2014 so this is my 1st AZ summer working outside since and unapologetically my idle time is sky high (I want / need a cool spot to retreat to), we have mountains, canyons, very remote client sites, I've seen 7.1 average mpg on a 707 mi run / loop (Phx area to eastern / northern AZ and back, 560 mi loaded)(and my current overall average is a whole 9.2 mpg..), I have substantially more control over fuel cost when I decide where to fuel vs where I need to fuel (has this happen in July when I was only running the main tank due to a leak w/ V-1 transfer tank, costed me an additional $2.00 per ga, never again).
Add to the saga the transfer tank and Weatherguard tool box needed to "fit together". I specifically went w/ Weatherguard as it was the only heavy duty cross bed box (planning on multiple life cycles) that was offered w/ side latches (I can access my gloves, standing at the side of the truck) and it's shiny..lol. Again, for a personal application I would have approached this differently.
Summary... for my business model / needs a transfer tank is very important. For a personal application I would have taken a different approach.
Ok, so what happened w/ V-1? Well, free acquisition ended up being not so free by the time I installed it and I was not pleased w/ the way I ended up having to secured it. The gap I had to keep between the box and the tank for the lid to open drove me nuts..lol. I swore then if I had to remove it it was being scrapped. It did hold 88.1 ga, about 86 usable. 1st run out it leaked. Changed vent setup, cleaned up the mess in my bed, still leaked. And we're done.
Could not source a ready made tank that would fit w/ the deep tool box. Found Daves Tanks in Phoenix on FB. Went over, discussed options, took lots of measurements, gave a deposit and waited. 2 months worth of waiting.

Finally picking it up. They only offer black powder coat, not on my ride. Now to powder coat.
Based on a referral, went straight to SM Powder Coating in Mesa, did call ahead a week earlier but just showed up, picked a color to match the RAM and dropped off the tank on a Wednesday, picked it up the following Thursday. They were a pleasure to work with.
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Tank swap day and my son helping out big time. Crane made life a whole bunch easier vs the engine hoist I used 1st round.
V-1 out, cleaning / prepping for V-2.

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Very pleased with how V-2 fits w/ the tool box and my color match. It's as close as it gets w/ out special ordering a color match.

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Only needed 1 adjustment to the lid cylinders and it clears the tank perfectly.

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We designed the "foot" to be as long as possible and still clear the inner fenders and front pucks as well tall as possible and still clear the tool box.

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Not sure the front pucks are usable, however I only use the gooseneck.

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Electric ball valve back in place.

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V-2 transfer tank end results:
Took a bit to get it made.
Picked up a bit more fuel capacity at 103 ga plus the factory 50 ga. I have a comfortable 1,000 + mi range at max weight running in the mountains.
Secured directly to the bed per the tank builder (I did use a rub strip across the front of the bed).
Very happy w/ the powder coat results.

I wish I would have went this route at the start. I would have conserved a bunch of money and time.

No I did not scrap V-1, I did give it to a friend of mine w/ a full leak disclosure. He's happy and it's out of my hair.
 
Just a couple of key items in the bed.
After looking at weight ratings for the gooseneck ball I chose Mopar.
Realized pretty quick booking up was a guessing game or 13 trips in / out of the truck to avoid a beat up tool box. The camera is a janky Amazon special. Not impressed other than it serves its purpose sometimes, when it actually links to my tablet.
Their trailer, which rides like garbage, my Shocker hitch. Worth every penny. Does a good job of smoothing out the ride to an acceptable level.

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